Mbe900 Engine Diagnostic Manual

07.10.2019 admin

Mbe900 Engine Diagnostic Manual

Mbe900 Engine Diagnostic Manual Mbe900 Engine Diagnostic Manual - In this site is not the similar as a answer calendar you purchase in a stamp album heap or download off the web. Our over 10,481 manuals and Ebooks is the reason why customers. Details of all Engine And Engine Cooling/Crankcase (pcv) problems of BMW X5. Engine from b Volvo PCV Breather Box Guide - Symptoms and Diagnosis. Keywords: engine, mbe900, MBE, mbe 900 A clogged catalytic converter can be.

. 13400 Outer Drive, West, Detroit, Michigan Telephone: 313-592-5000 www.detroitdiesel.com Specifications are subject to change without notice. Detroit Diesel Corporation is registered to ISO 9001:2001. Copyright © Detroit Diesel Corporation. All rights reserved.

Detroit Diesel Corporation is a Daimler company. Trademark Information Whenever possible, it will beneﬁt you to rely on an authorized Detroit Diesel Detroit Diesel®, DDEC®, and service outlet for all your service Diagnostic Link® are registered needs from maintenance to major trademarks of Detroit Diesel parts replacement. All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION.

STARTING THE ENGINE.32 CHECKING THE COOLANT LEVEL (HOT CHECK).33 STARTING AN ENGINE THAT HAS NOT BEEN RUN FOR AN EXTENDED PERIOD.34 All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. NON-EGR ENGINES.57 SYNTHETIC OILS. 57 COOLANT.57 FULLY-FORMULATED ANTIFREEZE. 57 WATER.58 COOLANT SPECIFICATIONS.

58 COOLANT CONCENTRATION. 58 All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. METHOD ONE: ADJUST EACH CYLINDER IN FIRING ORDER. 80 METHOD TWO: ADJUST ALL VALVES USING TWO CRANKSHAFT POSITIONS. 81 CHECKING VALVE LASH.82 All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION.

WORKING WITH DDC SERVICE OUTLETS.98 STEP ONE. 98 STEP TWO. 98 STEP THREE.99 LIMITED WARRANTY ON NEW DETROIT DIESEL MBE 900 ENGINES USED IN ON-HIGHWAY VEHICLE APPLICATIONS.100 TERMS OF COVERAGE.100 USES. 100 DEFECTS. NEGLIGENCE OR CERTAIN MODIFICATIONS.107 MAINTENANCE.108 INCIDENTAL OR CONSEQUENTIAL DAMAGES. 108 OTHER LIMITATIONS.108 LIMITED WARRANTY ON NEW DETROIT DIESEL MBE 900 ENGINES USED IN UNIMOG APPLICATIONS.109 TERMS OF COVERAGE.109 USES. 109 DEFECTS.

REPAIRS DUE TO ACCIDENTS, MISUSE, STORAGE DAMAGE, NEGLIGENCE OR CERTAIN MODIFICATIONS.110 MAINTENANCE.111 INCIDENTAL OR CONSEQUENTIAL DAMAGES. 111 OTHER LIMITATIONS.111 viii All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. To avoid injury from ﬁre, keep all potential ignition sources away from diesel fuel, including open ﬂames, sparks, and electrical resistance heating elements. Do not smoke when refueling.

All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. To avoid injury to skin from contact with the contaminants in used engine oil, wear protective gloves and apron. All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION.

PERSONAL INJURY To avoid injury when using caustic cleaning agents, follow the chemical manufacturers usage, disposal, and safety instructions. All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. To avoid injury from electrical voltage.

Shock, do not touch battery terminals, alternator terminals, or wiring cables while the engine is operating. All information subject to change without notice.

) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. Remove the cap slowly to relieve pressure. PERSONAL INJURY To avoid injury from slipping and falling, immediately clean up any spilled liquids.

All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. The shield prevents contact with rotating parts. All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. To avoid injury from ﬁre, keep all potential ignition sources away from diesel fuel, including open ﬂames, sparks, and electrical resistance heating elements. Do not smoke when refueling.

All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. FIRE To avoid injury from combustion of heated lubricating-oil vapors, stop the engine immediately if an oil leak is detected.

All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. Figure 2 for the 4-cylinder Agency (USEPA) and California Air EGR model. Resources Board (CARB) emission Figure 1 Emission Label, 6–Cylinder EGR Engine All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION.

IDENTIFICATION Figure 2 Emission Label, 4–Cylinder EGR Engine All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. MBE 900 OPERATOR'S MANUAL See Figure 3 for the emission label for the 6-cylinder non-EGR model. Figure 3 Emission Label, Non–EGR 6-Cylinder All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. □ It is modiﬁed or converted in an skills necessary for the type of work incorrect manner.

See Figure 9 for a front view of the MBE900 non-EGR engine, 4-cylinder model, and Figure 9 for a rear view of the 4-cylinder model. All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. Belt Tensioner Assembly 5. EGR Cooler 12. Cylinder Head Cover Figure 5 Right Front View of the MBE900 EGR Engine All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION.

Cylinder Head Cover 4. Thermostat Housing 9.

Flywheel Housing 10. Oil Fill Cap Figure 6 Left Rear View of the MBE900 EGR Engine All information subject to change without notice.

Coolant Pump Pulley 8. Oil Fill Cap 9. Intake Manifold Figure 7 Front View of 6–Cylinder MBE900 Non-EGR Engine All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. Intake Manifold Inlet 11.

Exhaust Brake (optional) 5. Oil Fill Cap 6. Turbo Compressor Out Figure 8 Side View of a 6–cylinder MBE900 Non-EGR Engine All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. Oil Fill Cap 6. Oil Dipstick 15.

Intake Manifold 7. Fuel Filter 8. Fan Figure 9 Front View of 4–Cylinder MBE900 Non-EGR Engine All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. Flywheel Housing 10.

Exhaust Manifold 4. Oil Filter 11. Intake Manifold 5. Alternator 6.

Turbocharger Figure 10 Rear View of 4–Cylinder MBE900 Non-EGR Engine All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. Location of Engine Identiﬁcation Number See Figure 12 for an example of the numbers as they appear on the engine. Figure 13 Engine Identiﬁcation All information subject to change without notice.

) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. Each cylinder has two intake valves and one exhaust valve. Figure 14 Engine Serial Number All information subject to change without notice.

) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. The MBE900 engines for on-highway of the crankcase and driven by gears EPA 2004 regulation applications use from the crankshaft. A cooled EGR system.

All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. The engine brake is activated by the DDEC-VCU and can be activated only at engine speeds up to 2700 rpm. Figure 15 Constant — Throttle Activation All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. The DDEC-VCU then broadcasts all information on the J1587 and J1939 datalinks, where it can be read by the Nexiq™ Diagnostic Data Reader (DDR), Detroit Diesel Diagnostic All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION.

The DDEC-ECU processes the data received from the DDEC-VCU, for example the position of the accelerator pedal, engine brake, etc. Figure 17 DDEC-ECU All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION.

These include idle engine brake, and the constant-throttle speed, maximum running speed, and valves. Speed limitation. All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. Engine Oil Pressure Sensor ature Sensor 2.

Engine Oil Temperature Sensor Figure 19 Sensor Location on the Right Side of the MBE900 EGR Engine All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. NOTE: NOTE: The 6-cylinder engine is shown; The Barometric Pressure Sensor is sensor locations are similar on the integrated into the DDEC-ECU. 4-cylinder engine. All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION.

The Engine Oil Level Sensor, if used, sensor locations are similar on the is located at the bottom of the oil pan. 4-cylinder engine. All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. When starting the engine, and while driving, watch for any signs of engine problems. If the engine overheats, uses excessive fuel or lubricating oil, vibrates, misﬁres, makes unusual All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION.

(see Figure 22). PERSONAL INJURY To avoid injury from slipping and falling, immediately clean up any spilled liquids. Figure 23 Oil Fill Collar All information subject to change without notice.

) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. Products.” is in neutral. This is vehicle application speciﬁc. Priming the Fuel System Prime the fuel system as follows: All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. b Check the oil feed and return lines at the turbocharger for tightness. Shut down the engine and tighten them if necessary.

Shut down the engine. All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. Refer to “Storage,” under “Cleaning and Storage.” All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION.

□ 36 psi (250 kPa) at rated speed □ 7 psi (50 kPa) at idling speed If oil pressure drops below these values, stop the engine and determine the cause. All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. Then turn off the ignition key switch. If any the following occur, shut down the engine immediately. □ The oil pressure swings back and forth or falls sharply. All information subject to change without notice.

) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. This allows The operator has the responsibility to you to move the vehicle to a take action to avoid engine damage. Service location. All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION.

Winter fronts should only be used when the ambient temperature remains below –12.2° C (10° F). All information subject to change without notice.

) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. □ Approximately 700 mm (28 in.) for circular pattern jets □ Approximately 300 mm (12 in.) for 25-degree ﬂat jets and dirt cutters All information subject to change without notice.

) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. b Once the clean water has drained, ﬁll the system again 1. Fill the cooling system with a 5% with clean water. Solution (1.6 ounces per quart of All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION.

If the engine is to be out of service for 12 months or less, anticorrosion measures are not necessary, provided that the place of storage are dry and well-ventilated as described above. All information subject to change without notice.

For fault codes and their meanings, see the service/workshop manual. All information subject to change without notice.

) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. The transmission ﬂuid does not meet Change the transmission ﬂuid, using the correct speciﬁcations. The correct type of ﬂuid. All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. There are other problems in the fuel Bring the vehicle to an authorized dealer for service. Check for leaks, add coolant to correct Coolant level is too low.

There are other problems in the fuel Bring the vehicle to an authorized dealer for service. All information subject to change without notice.

Repair the fan wiring. The parameter settings in the Have an authorized dealer reprogram DDEC-ECU or DDEC-VCU are the control unit. All information subject to change without notice.

) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. The remedies are listed in -47'The The engine performs poorly, or does Engine Performs Poorly, Does Not not develop full power. Develop Full Power” in this section. All information subject to change without notice.

There is internal damage to the Bring the vehicle to an authorized engine. Dealer for service.

All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. Bring the vehicle to an authorized The fan is not operating properly. Dealer and have the parameter settings reprogrammed in the DDEC-ECU or DDEC-VCU. All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION.

Bring the vehicle to an authorized Top tank is leaking. Bring the vehicle to an authorized EGR system has an internal leak. All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. The oil ﬁlter bypass valve is damaged.

Replace the bypass valve. The oil pump and/or relief valve is Have an authorized dealer replace the oil pump. All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION.

Bring the vehicle to an authorized damaged. Dealer for service.

There is internal damage to the Bring the vehicle to an authorized engine. Dealer for service. All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION.

Components of the DDEC-ECU and/or Bring the vehicle to an authorized DDEC-VCU are damaged or not dealer for service. Working properly.

All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. The poly-V belt is worn or damaged. Replace the belt. The alternator is damaged (has a Have an authorized dealer replace the damaged rectiﬁer or voltage regulator). All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION.

0.5 percent by weight, change the engine oil at shorter intervals. Comply with the instructions in the service manual.

All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. EGR engines. Detroit Diesel POWER GUARD oils meet this speciﬁcation and are recommended. Look for the service mark printed on the oil container.

See Figure 27. All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. 50 percent water and 50 percent antifreeze, but under extreme cold weather conditions, as much as 60 percent antifreeze can be All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION.

TMC RP-329 Type 'A' Fully-Formulated Propylene Glycol TMC RP-330 Type 'A' Temperature Must Not Fall Below Water plus Corrosion Inhibitors 0°C (32°F) Table 2 Coolant Speciﬁcations All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. POWER COOL maintenance SCAs corrosion are recommended. □ Water-softening to deter formation of mineral deposits □ Cavitation protection to protect wet sleeve cylinder liners All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. A modern engine coolant has complex tasks to perform.

Batteries Batteries should receive more frequent maintenance and recharging during the cold season of the year. All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. Ensure good ventilation when recharging. All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. For temperatures below -25°C (-13°F) an optional charged) grid heater with preheating for coolant and lube oil is available.

Table 4 General Technical Information All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. 29 L (30.6 qt) Capacity.Does not include capacity of cooling system.For standard oil pan.

Table 7 Coolant and Lubricating Oil Capacity All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. 29.0 L (30.6 qt) Capacity.Does not include capacity of cooling system.For standard oil pan Table 10 Coolant and Lubricating Oil Capacity All information subject to change without notice.

Mbe900 Engine Diagnostic Manual

) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. Table 13 Coolant Thermostat Opening Pressure Value in kPa (psi) Minimum opening pressure 24,497 (3,553) Maximum opening pressure 25,697 (3,727) Table 14 Injector Pressure All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. If optional equipment is installed, be other extreme climates; frequent sure to comply with the maintenance short-distance travel; construction-site requirements for these extra items. All information subject to change without notice.

) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. UNIMOG — The UNIMOG engine □ Maintenance Interval Table, Long has long maintenance intervals. Haul (information listed in Table Maintenance Schedule and Interval Operations — The three All information subject to change without notice.

Then perform the maintenance operations listed in the applicable Maintenance Interval Operation Table. All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. 2 every annually travel 60,000 96,500 (M2) more than 60,000 miles Maint. 3 every 80,000 129,000 (96,500 km) (M3) Table 15 Maintenance Schedule Table All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION.

4-cylinder engines will not use the oil centrifuge. Table 16 Maintenance Intervals for Schedule I, Severe Service All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. 4-cylinder engines will not use the oil centrifuge. Table 17 Maintenance Intervals for Schedule II, Short Haul All information subject to change without notice.

) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. 4-cylinder engines will not use the oil centrifuge. Table 18 Maintenance Intervals for Schedule III, Long Haul All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. MAINTENANCE Figure 33 Oil Drain Interval — Operating Hours vs. Fuel Consumption All information subject to change without notice.

Operating hours, an extension of the oil drain interval may be possible. Refer to DDC publication Lubricating Oil, Fuel and Filters Requirements All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. — Change oil ﬁlter Working Hydraulics — — — Change oil and oil ﬁlter Table 22 UNIMOG Service Intervals, 2100 - 3500 Operating Hours All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION.

Change oil — — Change oil ﬁlter Working Hydraulics — Change oil and oil ﬁlter Table 24 UNIMOG Service Intervals, 6300 - 7000 Operating Hours All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. More severe leaks, combined with a continual loss of oil, must be corrected without delay.

Tool Description Manufacturer Part Number Engine Cranking Kent-Moore J-46392 Tool Table 25 Special Tool All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. Figure 34 Cylinder Head Cover 2. Remove the inspection cover on the timing case.

Fit the cranking device listed in Table 25 into the All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. The crankshaft must Crankshaft Engine Cylinders Position Ignition Sequence 4-Cylinder Valve Overlap Ignition Sequence 6-Cylinder Valve Overlap Table 26 Valve Adjustment- Method One All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. — Ignition TDC 6-Cylinder Valve Overlap —.

I = Intake Valve and E = Exhaust Valve Table 27 Valve Adjustment - Method Two All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. 0.30 to 0.60 mm (0.012 to 0.024 in.) 0.40 mm (0.016 in.) Exhaust 0.50 to 0.80 mm (0.020 to 0.032 in.) 0.60 mm(0.024 in.) Table 28 Valve Lash Checking and Adjustment All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. Keep fuel away from 3. Unscrew the cap on the fuel hoses or pipes located beneath the preﬁlter.

Pull the cap and ﬁlter ﬁlter. See Figure 40. All information subject to change without notice.

) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. Before cranking the engine again, wait at least two minutes. The engine should start within four 30-second attempts. Figure 41 Fuel Preﬁlter All information subject to change without notice.

30-second attempts. Start the engine. Check the fuel ﬁlter for leaks. Figure 43 SAE Oil Viscosity Classes All information subject to change without notice.

Figure 45 Engine Oil Drain Plug, Oil Pan 4. Remove both the ﬁlter cap and the ﬁlter element. To release the All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION.

Do not overﬁll. Install the oil drain plug, using a new O-ring.

Tighten the plug 65 Nm (48 lbft). All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. Replace the centrifuge cover, tighten the cap 40 Nm (30 lbft).

Change the oil centrifuge cartridge as follows: All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. If the concentration of antifreeze is pre-prepared coolant mixture too low, there is a risk of corrosion containing a 50% concentration or cavitation in the cooling system. All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. Drain the coolant from the engine. a Attach a ﬂushing gun nozzle See Figure 50.

Coolant system to the radiator outlet. Capacity is listed in Table 30. All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. Make sure the heater valve is still open. Check the coolant level and add more coolant if necessary. Shut down the engine.

Make sure all pipes and hoses are properly positioned to avoid chaﬁng, and are securely fastened. Check the outside of the radiator and condenser for blockage by All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. CUSTOMER ASSISTANCE CUSTOMER ASSISTANCE The satisfaction and good will of the Corporation and its distributor/dealer owners of Detroit Diesel engines are organizations. Of primary concern to Detroit Diesel All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. Fax: 949-753-7711 CANADIAN REGION London, Ontario Detroit Diesel of Canada, Ltd.

150 Dufferin Ave., Suite 701 London, ON N5A 5N6 Phone: 519-661-0149 Fax: 519-661-0171 All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. CUSTOMER ASSISTANCE MTU DETROIT DIESEL OFF-HIGHWAY SALES AND CUSTOMER ASSURANCE CENTERS CONSTRUCTION, INDUSTRIAL MARINE SALES (BX6) AND MINING SALES (BX7) 13400 Outer Drive, West 13400 Outer Drive, West Detroit, MI Detroit, MI Phone: 313-592-7806 Phone: 313-592-5608 Fax: 313-592-5137. Rail, C & I, Electronics Fax: (61) 3 9243-9271 Fax: (65) 6860–9959 Sales PowerGen, Defense MEXICO (On/Off-Highway) Detroit Diesel Allison de Mexico, S.A. Santa Rosa 58 Col. Ampliacion Norte San Juan Ixtacala, Tlanepantla C.P.

54160, Edo de Mexico Phone: -1803 Fax: -1875 All information subject to change without notice. Step One Outlets Discuss your problem with a member of management from the authorized As the owner of a Detroit Diesel service outlet.

Frequently, complaints product you have a complete network are the result of a breakdown in of over 1,000 Detroit Diesel service communication and can quickly be outlets in the U.S. Therefore, it is suggested that you ﬁrst follow the previously mentioned steps in sequence when experiencing a problem. All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION.

LIMITED WARRANTY ON NEW DETROIT DIESEL MBE 900 ENGINES USED IN ON-HIGHWAY VEHICLE APPLICATIONS LIMITED WARRANTY ON NEW DETROIT DIESEL MBE 900 ENGINES USED IN ON-HIGHWAY VEHICLE APPLICATIONS Terms of Coverage may, at its discretion, replace rather than repair components. A reasonable.

Engine Removal and Reinstallation Reasonable labor costs for engine removal and reinstallation, when necessary to make a warranty repair, are covered by this warranty. All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. LIMITED WARRANTY ON NEW DETROIT DIESEL MBE 900 ENGINES USED IN ON-HIGHWAY VEHICLE APPLICATIONS Maintenance THIS WARRANTY AND THE EMISSIONS CONTROL DDC is not responsible for the WARRANTY ARE THE ONLY cost of maintenance or repairs WARRANTIES APPLICABLE due to lack of performance of.

MBE 900 OPERATOR'S MANUAL LIMITED WARRANTY ON NEW DETROIT DIESEL MBE 900 ENGINES USED IN SCHOOL BUS APPLICATIONS Terms of Coverage than repair components. A reasonable time must be allowed to perform the warranty repair after taking the Uses engine to the authorized service outlet. LIMITED WARRANTY ON NEW DETROIT DIESEL MBE 900 ENGINES USED IN SCHOOL BUS APPLICATIONS Warranty Period Warranty Limitations Repair Charges to be (Whichever Occurs First) Paid by Owner Item Miles/ Months Parts Labor Kilometers 0-150,000 mi Engine 0-60 No Charge. All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. LIMITED WARRANTY ON NEW DETROIT DIESEL MBE 900 ENGINES USED IN FIRE TRUCK OR CRASH VEHICLE APPLICATIONS LIMITED WARRANTY ON NEW DETROIT DIESEL MBE 900 ENGINES USED IN FIRE TRUCK OR CRASH VEHICLE APPLICATIONS Terms of Coverage may, at its discretion, replace rather than repair components. Engine Removal and Reinstallation Reasonable labor costs for engine removal and reinstallation, when necessary to make a warranty repair, are covered by this warranty.

All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION. LIMITED WARRANTY ON NEW DETROIT DIESEL MBE 900 ENGINES USED IN FIRE TRUCK OR CRASH VEHICLE APPLICATIONS Maintenance THIS WARRANTY AND THE EMISSIONS CONTROL DDC is not responsible for the WARRANTY ARE THE ONLY cost of maintenance or repairs WARRANTIES APPLICABLE.

MBE 900 OPERATOR'S MANUAL LIMITED WARRANTY ON NEW DETROIT DIESEL MBE 900 ENGINES USED IN UNIMOG APPLICATIONS Terms of Coverage than repair components. A reasonable time must be allowed to perform the warranty repair after taking the Uses engine to the authorized service outlet. LIMITED WARRANTY ON NEW DETROIT DIESEL MBE 900 ENGINES USED IN UNIMOG APPLICATIONS Warranty Period Warranty Limitations Repair Charges to (Whichever Occurs First) be Paid by Owner Item Miles/ Months Hours Parts Labor Kilometers Engine Unlimited Unlimited No Charge Charge. All information subject to change without notice. ) DDC-SVC-MAN-0055 Copyright © 2009 DETROIT DIESEL CORPORATION.

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Mbe900 Engine Diagnostic Manual

Mbe900 Engine Diagnostic Manual

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